Power & Pneumatic Tool Industry
In Taiwan, the power and pneumatic tool industry has always been a vital pillar of manufacturing. Whether in construction, decoration, automotive repair, or daily life, the applications of power tools are everywhere. As a stamping and manufacturing company with 30 years of experience, we deeply understand how every internal component impacts the overall performance and safety of these tools. Through our precision stamping technology, we are committed to providing high-quality parts to the power and pneumatic tool industry.
When we talk about manufacturing components for power and pneumatic tools (e.g., drills, saws, grinders, impact drivers), the tonnage of the stamping press varies depending on the part's size, material thickness, and structural complexity.
Below are some power and pneumatic tool components suitable for processing on our automated presses from 110T to 15T:
| Punch tonnage | Part Name | Application Notes |
|---|---|---|
| 110T | Saw Blade Guard Body | The aluminum die-cast or steel sheet saw blade guard body used for large power saws requires a greater forming depth and strength. Therefore, a 110T press is needed for the initial forming and punching. |
| 80T | Electric Grinder Base Plate | These parts have a greater material thickness and surface area and support the tool's overall weight. An 80T press can provide sufficient pressure to complete hole-punching and bending. |
| 60T | Drill Chuck Rear Seat | The rear fixing part within a drill chuck's structure is complex and made of hard material. Using a 60T press ensures the most stable processing and can be paired with progressive dies. |
| 40T | Gearbox Cover Pressure Plate | The stamped iron plate for the gear cover of medium-sized power tools like impact drivers or hammers can have its holes and embossed grooves processed by a 40T press. |
| 40T | Motor End Cap Pressure Plate | The end cap fixing plate for a motor's interior is often made of SPCC. It requires precise hole cutting and bending, and a 40T press provides excellent processing stability. |
| 20T | Casing Mid-Frame Support Piece | The metal support piece installed inside a plastic casing, with a thickness of 1.0~1.5mm, can be quickly processed with a 20T press, ensuring accurate hole positioning. |
| 20T | Housing Latch Fixing Plate | This is a small latch-like piece that controls the switch of a plastic casing. Its small size requires a stable shape, and a 20T press can mass-produce it at high speed |
| 15T | Switch Base Metal Plate | The metal base plate within a switch module, used to secure springs and contacts, has an intricate shape and thin material. A 15T press is sufficient for its processing. |
| 15T | Heat Dissipation Fan Grille | The punched sheet for heat dissipation on the rear cover of a small power tool requires high-density punching. A 15T high-speed press with an automatic feeder is ideal for this application. |
| 15T | Carbon Brush Spring Plate | The metal holder within a motor's carbon brush structure is often made of phosphor bronze or spring steel. It has a small thickness and complex bends, requiring a small-tonnage press to control accuracy. |
Precision Part Manufacturing for Power Tools
The core of a power tool lies in its internal precision parts, such as gears, bearing seats, and switch brackets. Although these parts are small, they have a decisive influence on the tool's operational efficiency and lifespan. We use automated presses ranging from 15T to 40T to precisely process a variety of complex-shaped metal parts, ensuring their dimensional accuracy and surface finish to meet the high-performance demands of power tools.
Material Selection and Processing Technology
In terms of material selection, we choose suitable metals based on the part's function and working environment, such as high-strength steel, stainless steel, and aluminum alloy. During the processing, we focus on every detail, from die design, stamping, and deburring to surface finishing, ensuring that every part meets the highest quality standards.
Dual Guarantee of Safety and Quality
The safety of power tools is paramount. According to the International Labour Organization's recommendations, one should never remove safety guards when using tools. For example, the upper and lower guards on a circular saw must cover the entire blade to ensure user safety. We strictly adhere to these safety standards when processing parts, ensuring that every component plays its intended protective role in real-world applications.
Customized Services and Fast Delivery
We understand that every client's needs are unique, which is why we offer customized processing services. Whether for small-batch prototyping or large-scale mass production, we can respond flexibly and guarantee fast delivery. Through close collaboration with our clients, we can provide the most suitable solutions in the shortest amount of time, helping them gain a competitive advantage in the market.
These components are widely used in commercial brands like Makita, Bosch, DeWalt, and Hitachi power tools. Each piece, no matter how small, determines the product's durability, safety, and operational feel. We can recommend a corresponding stamping solution based on your product design and volume needs, from die development to mass production.
For a customized production line for your tool components, please feel free to contact us!