Bicycle Industry
We specialize in services including stamping, precision grinding, deburring, parts assembly, surface finishing, and tapping. With our versatile range of automated presses (110T, 80T, 60T, 40T, 20T, 15T), we are capable of meeting the manufacturing needs for various bicycle components. Below are some common bicycle parts, their stamping requirements, material choices, and processing considerations.
Frame Lugs
Components: Connectors used to join frame tubes.
Material Selection: Steel (e.g., 4130 Chromoly steel), aluminum alloy (e.g., 6061).
Processing Notes: Requires high-precision stamping and deburring to ensure the connector's dimensional accuracy and a smooth surface.
Chain Guard
Components: A guard that protects the chain and prevents clothing from getting caught.
Material Selection: Aluminum alloy (e.g., 5052), stainless steel (e.g., SUS304).
Processing Notes: Requires precision stamping and surface finishing to ensure the guard's strength and durability.
Brake Mount
Components: A bracket for securing the brake system.
Material Selection: Aluminum alloy (e.g., 6061), steel (e.g., SPCC).
Processing Notes: Requires high-precision stamping and heat treatment to ensure the bracket's strength and durability.
Chainring Guard
Components: A guard that protects the chainring.
Material Selection: Aluminum alloy (e.g., 6061), plastic.
Processing Notes: Requires precision stamping and surface finishing to ensure the guard's dimensional accuracy and aesthetic quality.
Light Bracket
Components: A bracket for securing the bicycle light.
Material Selection: Aluminum alloy (e.g., 5052), stainless steel (e.g., SUS304).
Processing Notes: Requires precision stamping and deburring to ensure the bracket's dimensional accuracy and surface quality.
Fender Bracket
Components: A bracket for securing the fender.
Material Selection: Aluminum alloy (e.g., 6061), steel (e.g., SPCC).
Processing Notes: Requires high-precision stamping and surface finishing to ensure the bracket's strength and durability.
Bottle Cage Mount
Components: A metal piece for securing the bottle cage.
Material Selection: Aluminum alloy (e.g., 5052), stainless steel (e.g., SUS304).
Processing Notes: Requires precision stamping and deburring to ensure the mount's dimensional accuracy and surface quality.
Derailleur Hanger
Components: A plate for securing the derailleur.
Material Selection: Aluminum alloy (e.g., 6061), steel (e.g., SPCC).
Processing Notes: Requires high-precision stamping and heat treatment to ensure the hanger's strength and durability.
Dropout
Components: The part of the frame where the rear axle connects.
Material Selection: Steel (e.g., 4130 Chromoly steel), aluminum alloy (e.g., 6061).
Processing Notes: Requires high-precision stamping and deburring to ensure the dropout's dimensional accuracy and surface quality.
Frame Protector
Components: A plate that protects the surface of the bicycle frame.
Material Selection: Aluminum alloy (e.g., 5052), plastic.
Processing Notes: Requires precision stamping and surface finishing to ensure the protector's dimensional accuracy and aesthetic quality.
Common bicycle parts and processing points are as follows:
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Frame connectors｜Steel (4130 chrome-molybdenum steel) and aluminum alloy (6061); high-precision stamping and deburring are required to ensure structural safety.
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Chain guard｜Aluminum alloy (5052), stainless steel (SUS304); surface treatment is required to improve durability and appearance.
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Brake bracket｜Aluminum alloy (6061), steel (SPCC); heat treatment is required to ensure structural strength and reliability.
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Sprocket cover｜Aluminum alloy (6061), plastic; requires precision stamping and surface treatment to maintain dimensional accuracy.
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Headlight bracket｜Aluminum alloy (5052), stainless steel (SUS304); burrs must be removed to ensure flatness and strength.
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Fender bracket｜Aluminum alloy (6061), steel (SPCC); requires surface treatment, good corrosion resistance.
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Bottle cage mounting plate｜Aluminum alloy (5052), stainless steel (SUS304); precision stamping is required to ensure stability.
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Transmission guide plate｜Aluminum alloy (6061), steel (SPCC); require heat treatment to improve strength and precision.
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Frame hangers｜Steel (4130), aluminum alloy (6061); high-precision stamping and deburring are required to ensure durability.
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Frame guard｜Aluminum alloy (5052), plastic; surface treatment is required to protect the frame and ensure aesthetics.
In the manufacturing process of the aforementioned bicycle components, stamping plays a crucial role. Through our precise die design and high-efficiency stamping equipment, we ensure the dimensional accuracy and quality stability of every single component. Furthermore, with our subsequent processes like precision grinding, deburring, surface finishing, and tapping, we further enhance the product's functionality and aesthetic quality. We are committed to providing our clients with high-quality, reliable, and competitive bicycle components. We welcome any interested parties to contact us to forge a win-win partnership.